负曲率凸轮轴中频感应淬火工艺研究

Research on medium frequency process of negative curvature camshafts

  • 摘要: 为解决凸轮轴表面出现剥落的问题,需要提高零件本体的耐磨性能和力学性能,尤其是中频感应淬火的均匀性,从而提高疲劳强度.采用多次预热循环扫描加热的方式,在凸轮桃尖部分淬硬层不加深的情况下,提高升降程部位的淬硬层深度,减少负曲率对电流透入深度范围内加热效率的影响,明显改善大功率异形凸轮轴的淬硬层均匀性和表面应力状态.工艺方案改进后生产的大功率内燃机凸轮轴的质量稳定,两年多未发生淬火开裂现象,提高了凸轮轴的使用寿命.

     

    Abstract: In order to solve the problem of peeling off on the surface of the camshaft,it is necessary to improve the wear resistance and mechanical properties of the parts,especially the uniformity of medium frequency quenching,in order to improve the fatigue strength.By using multiple preheating cycles and scanning heating,the depth of the hardening layer in the lifting range is increased without deepening the hardening layer at the cam tip,reducing the influence of negative curvature on the heating efficiency within the range of current penetration depth,and significantly improving the uniformity of the hardening layer and surface stress state of high-power irregular camshaft.

     

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